Real-time anomaly detection across all
monitored assets
💡 Why this?
Anomaly Radar uses multi-signal analysis combining sensor data, shift logs,
and historical patterns to detect deviations.
All (6)
Critical (2)
Warning (2)
Info (2)
Anomaly Age Tracking
EOT Crane #3
Critical
Cooling Tower 2
Warning
Hydraulic Press B
Warning
Boiler Pump #1
Info
EOT Crane #3 — Bearing
OverheatCritical
10:23 AM · Age: 2h 15m
Bearing temperature at 95°C, threshold is 85°C. Risk of
seizure if not addressed.
💡 Recommended: Immediate shutdown and bearing inspection. Estimated
repair: 4-6 hours.
EOT Crane #3 — Load Cell
VarianceCritical
6:50 AM · Age: 5h 48m
Load cell readings showing ±2.5% variance during lifts.
Safety risk for heavy loads.
💡 Recommended: Recalibrate load cells. Restrict loads to 15T until
resolved.
Hydraulic Press B —
Pressure DropWarning
9:45 AM · Age: 2h 53m
System pressure dropped to 180 bar from 220 bar baseline.
Possible relief valve issue.
💡 Recommended: Check relief valve and hydraulic lines for leaks.
Cooling Tower 2 — Sensor
DriftWarning
8:30 AM · Age: 4h 8m
Temperature sensor showing 3.2°C drift from calibrated
baseline. Affecting readings.
💡 Recommended: Recalibrate or replace temperature sensor PT-201.
Boiler Pump #1 — Vibration
IncreaseInfo
7:15 AM · Age: 5h 23m
Vibration levels 12% above normal. Within acceptable range
but trending upward.
💡 Recommended: Monitor closely. Schedule gland packing check during
next PM window.
Conveyor Belt A — Speed
FluctuationInfo
11:05 AM · Age: 1h 33m
Belt speed varying ±5% from setpoint. VFD parameters may need
adjustment.
💡 Recommended: Check VFD settings and belt tension during next break.
Total Anomalies
23
↓ 25.8% vs last month
Avg Production
96.4%
↑ 2.3% vs last month
Total Downtime
5.2 hrs
↓ 33.3% vs last month
Month-over-Month Comparison
| Metric | This Month | Last Month | Delta |
|---|---|---|---|
| Anomalies | 23 | 31 | ↓ 25.8% |
| Downtime | 5.2h | 7.8h | ↓ 33.3% |
| Production Achievement | 96.4% | 94.1% | ↑ 2.3% |
| Handover Quality Score | 8.7/10 | 7.9/10 | ↑ 10.1% |
| Critical Flags | 5 | 9 | ↓ 44.4% |
Cost Impact Summary
Total Risk Exposure: ₹4,45,000/shift
💡 Why this?
Asset Memory builds a knowledge graph from shift logs, maintenance records,
and anomaly patterns.
EOT Crane #3
20T · Bay 3 · IS:3177 M6 · FEM
A6
Health: 34/100
Anomalies: 12
Downtime: 18h
Last PM: Mar 28
MTBF: 72h
IS:3177 Non-compliantFEM Overdue
Hydraulic Press Line B
500T · IS:3177 M5 · FEM L3
Health: 58/100
Anomalies: 7
Downtime: 8h
Last PM: Apr 5
MTBF: 156h
IS:3177 CompliantFEM Due Soon
Cooling Tower Unit 2
1200 m³/hr · IS:11592
Health: 61/100
Anomalies: 5
Downtime: 4h
Last PM: Apr 8
MTBF: 210h
IS:11592 Compliant
Boiler Feed Pump #1
150 m³/hr · IBR · IS:1520
Health: 78/100
Anomalies: 2
Downtime: 1h
Last PM: Apr 10
MTBF: 480h
IBR CompliantIS:1520 Compliant
AI-powered failure
prediction based on asset history and anomaly patterns
Maintenance Recommendations
EOT
Crane #3P0 Urgent
Immediate bearing
inspection and replacement
⏱
4–6 hrs💰 ₹85,000
Hydraulic Press BP1
High
Relief valve replacement
⏱
2–3 hrs💰 ₹45,000
Maintenance History
| Asset | Type | Date | Duration | Cost | Outcome |
|---|---|---|---|---|---|
| EOT Crane #3 | Corrective | Mar 28, 2026 | 6h | ₹92,000 | Resolved |
| Hydraulic Press B | Preventive | Apr 5, 2026 | 3h | ₹28,000 | Completed |
| Cooling Tower 2 | Corrective | Apr 8, 2026 | 2h | ₹15,000 | Partial |
| Boiler Pump #1 | Preventive | Apr 10, 2026 | 1.5h | ₹12,000 | Completed |
AI-generated insights
from 90 days of shift data
Messages Processed
847
Briefs Generated
312
Anomalies Flagged
156
Avg Response Time
4.2 min
ROI Calculator
Inputs
Shifts
per day
Avg
downtime cost/hr
Anomalies prevented/month
Calculated Savings
Monthly savings₹36,00,000
Annual
savings₹4,32,00,000
ROI Multiple
12.3×
IS:3177
3/4
Assets Compliant
Partial
Factories Act 1948
4/4
All Compliant
Compliant
FEM 1.001
2/4
Assets Compliant
Partial
Upcoming Compliance Deadlines
20
Apr
EOT Crane #3 — IS:3177 Certificate Renewal
Annual load test and structural
inspection required
28
Apr
Boiler Pump #1 — FEM 1.001 Compliance Audit
Fatigue class verification and
documentation
05
Jul
Hydraulic Press B — IS:3177 Annual
Inspection
Scheduled preventive inspection
All
Unread (3)
Escalations
Briefs
Notification Preferences
Email notifications
WhatsApp notifications
In-app notifications
Plant Profile
Shift Schedule
Team & Roles
Starter
₹15,000/mo
Current Plan
Growth
₹35,000/mo
Enterprise
Custom